The Problem with Thin Battery Packaging

As battery manufacturers have sought to reduce costs and increase profitability, they have increasingly used thinner materials for the packaging of C and D cell batteries. Unfortunately, this can lead to a reduction in the structural integrity of the batteries, especially in the flat ends where the thinnest materials are often used. As a result, batteries can become highly susceptible to collapsing and losing conductivity in the face of mechanical shock and vibration.

The Solution: Battery Guard Disks

Fortunately, CDI’s Battery Guard disks offer a solution that can help to extend the lifespan of C and D cell batteries in challenging environments. These disks are designed to be inserted between heavier C and D-Cell batteries to transfer mechanical shocks and vibrations into the side walls of the batteries. By distributing force evenly around the outer cylinder of the battery, Battery Guard helps to protect the battery and maintain its conductivity, even in high-stress applications.

Benefits of Battery Guard Disks

• Prevents collapse and loss of conductivity in C and D cell batteries under mechanical shock and vibration
• Transfers mechanical force to the side walls of the battery, extending its lifespan
• Distributes force evenly around the outer cylinder of the battery, protecting it from damage
• Injection molded from ABS plastic, offering excellent heat and chemical resistance
• Suitable for use in heavy industrial settings, transportation, emergency equipment, and other high-stress applications

Our disks are injection molded from ABS plastic, a material that offers excellent heat and chemical resistance. This makes Battery Guard disks highly durable and well-suited for use in heavy industrial settings, transportation, emergency equipment, and other high-stress applications. With Battery Guard, you can be confident that your C and D cell batteries will perform reliably and consistently under even the most challenging conditions.